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Die Cut Mailer Boxes

4.7 (10 Reviews)
Die cut mailer boxes are die-cut into any size, shape, and style to gain the attention of every onlooker. They become the visual extension of your brand and keep the packed items intact at every stage. Finding a competent packaging supplier? Custom Instant Packaging master the art of manufacturing these boxes tailored to your needs through our customisable packaging solutions. We use premium materials to make these boxes to give your parcels a reliable protection. We employ modern die-cutting machines to design these boxes in any layout to meet your unique needs. We use CMYK printing techniques to print these boxes with anything to make your brand prominent. We use advanced presses to apply premium finishes on these boxes to give a professional look. So, what are you waiting for? Order custom die cut mailer boxes wholesale and get an instant quote!

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Premium Quality

High-grade materials & craftsmanship

Fast Delivery

Quick turnaround times

Quality Guarantee

100% satisfaction promise

Custom Solutions

Tailored to your needs

Easy Ordering Process

From design to production, we ensure timely delivery of custom packaging

Fill Out the Quote Form

Initiate your order from product specifications, including right dimensions, digital design, and other options.

Receive Your Personalized Quote

We will analyze your information and understand your needs to provide the best packaging solutions.

Fine-Tune Your Design

Submit pre design artwork or contact our design team for review or to design a unique template.

Production in Action

To ensure the smooth products, our expert quality assurance staff carefully inspect each box.

Fast & Reliable Delivery

Get your promised order with full tracking updates and utmost safety for complete peace of mind.

SBS C1S

SBS C1S

Top-grade material that is best to print fine quality results, available with one-side premium coating.

SBS C2S

SBS C2S

With its both side coatings, C2S is considered the high-quality material for both side printing and premium finishes.

Kraft Card

Kraft Card

Pulp based rustic kraft available in white, black, and brown color and coated on both sides.

Textured Card

Textured Card

Textured paperboard is premium quality stock for wrapping rigid boxes of high-end items and gifts.

Aqueous

Aqueous

Transparent, fine, and eco-friendly coating for quick printing results and elegance.

UV Coating

UV Coating

Along with shiny texture and excellent durability, UV coatings dry fast and provide durability.

Varnish

Varnish

Available in both matte and gloss shine, varnish ensures clarity, protection, and clarity.

Gloss

Gloss

Excellent option for premium and glossy finish for a more sophisticated and luxurious touch.

Matte

Matte

Cool, smooth, and non-reflective coating options for graceful presentation of products.

Soft-touch

Soft-touch

Enhance the tactile experience with soft and premium velvety touch for high-end items and gifts.

Foiling

Foiling

Bestow gold, silver, and holographic foiling touch to logo and specific area.

Embossing

Embossing

Build raised design on the surface of material for tactile experience.

Debossing

Debossing

Produce a depressed logo and specialized design for a graceful view.

Spot UV

Spot UV

Create the contrast between print areas and make the logo shiny and prominent.

Blind UV

Blind UV

Produces a delicate textured UV finish with a matte final touch.

PVC Window Patching

PVC Window Patching

Provide the sneak peek of inside items and add the next level beauty.

Offset Print

Offset Print

Affordable and right to produce bulk packaging with high-resolution printing by plates and rubber blankets.

Digital Print

Digital Print

Transfer digital images directly by the computer and digital devices to materials at low cost for short runs.

UV Print

UV Print

Instantly cure and dry by ultraviolet light, producing HD printing on various stocks.

Screen Print

Screen Print

By pushing inks through a mesh screen, screen printing transfers stenciled design for durable and vibrant printing.

CMYK

CMYK

A subtractive color model for a vast range of color printing with Cyan, Magenta, Yellow, and Black.

Pantone

Pantone

PMS (Pantone Matching System) reproduces specific color printing on various materials.

Soy Ink

Soy Ink

Eco-friendly, vegetable-based inks that make paper easy to recycle.

UV Ink

UV Ink

Inks that cure instantly for durable printing on various materials.

What Are Die Cut Mailer Boxes?

Die cut mailer boxes are custom-designed packaging solutions where every flap, fold, and edge is cut to precise dimensions. These boxes ensure exact product-fit shapes, functional closures, and innovative designs that traditional packaging can’t achieve. You can use these boxes for confectionery items, subscription orders, electronics accessories, and clothing deliveries.

Ship In A Secure Way with Custom Die Cut Mailer Boxes

Looking for a secure, practical, and stylish way to ship the packed items? Look no further than a custom die cut mailer boxes to become a safe home for the packed items at every stage.

These boxes fortify the image of your brand identity across every customer touchpoint. They make your shipments noticeable throughout the whole journey. You can use these boxes become a convenient way to hold and carry the packed items without any hassle.

Take Full Advantage Of Custom Die Cut Mailer Packaging

These boxes make your product look considered and premium before the customer opens a single flap. Want to look more benefits? Take a look at some of the following benefits:

  • Carry the image of your brand while handling, stocking, and shipping.

  • Reduce the risk of dents, scratches, and damage during storage and transit.

  • Give recipients a satisfying unboxing experience that drives social sharing and positive reviews.

  • Communicate all the important details to the paying customers.

  • Perfect for cosmetics, skincare, retail orders, food items, subscription services, electronics accessories, and fashion deliveries.

Several Industries Use Die Cut Mailer Boxes Wholesale

These boxes are widely used by a huge range of industries. Some of the following industries that use these boxes are given below:

  • E-Commerce

  • Cosmetics

  • Food

  • Beverage

  • Retail

  • Subscription Brands

  • Much More

Are you looking for a trustworthy packaging supplier in the UK? Custom Instant Packaging has got you covered.

How Do We Do It?

We are here to help you design custom die cut mailer boxes as per your needs with the help of plenty of customisation options.

Top-Grade Materials For Custom Die Cut Mailer Packaging

We offer many top-quality materials for these boxes to protect your shipments and improve their appeal. Here are some of the materials:

  • SBS Paperboard

  • Recyclable Kraft

  • Rigid Stock

  • Corrugated Cardboard

Perfect Sizes For A Product Fit

We give a lot of sizes for mailer boxes to accommodate every product type and order format with a perfect fit. Here are some of the sizes:

  • 4 x 4 x 2

  • 6 x 4 x 3

  • 10 x 8 x 3

  • 12 x 9 x 4

Looking for custom sizes? There is no need to worry at all. We offer custom sizes for these boxes to meet your specific needs. Just share the required dimensions and we will craft these boxes according to your given specifications.

Stand Out From Others with Unique Shapes

We offer a broad collection of shapes for these boxes to make your products instantly recognisable at every stage. Some of the packaging shapes are given below:

  • Rectangle

  • Square

  • Cube

  • Custom Shape

We give many shapes for 326x326x136mm – die cut postal box – 12.8×12.8×5.4 to make your brand unique at every stage.

Improve Customer Experience with Popular Styles

We bring a wide variety of styles for mailer boxes with inserts to match every product category, brand aesthetic, and fulfilment requirement. Here are some of the packaging styles:

  • Straight Tuck End

  • Reverse Tuck End

  • Full Overlap Seal End

  • Crash Lock Base

  • Custom Style

Professional Printing For Maximum Brand Visibility

We offer several vibrant printing techniques for printing custom die cut mailer packaging with logos, graphics, and shipping details to represent your brand at every stage. Here are some printing options:

  • Digital / Offset Printing

  • Flexographic Printing

  • 1 To 4 Colour Printing

  • Inside / Outside Or Both Side Printing

We provide vibrant printing options for printing 130x110x90mm white die-cut small parcel with anything you want for effective branding.

Paint Brand Colours with Vivid Colour Models

We offer various colour models for printing corrugated mailer boxes with all the branding elements in any colour for quick branding. Have a look at some of the most popular options:

  • CMYK Colour Schemes

  • PMS Colour Schemes

Magnificent Finishes For Premium Feel

We bring a huge range of finishes for custom printed die cut mailer boxes to communicate product quality and premium feel. Discover some of the finishes:

  • Matte / Gloss AQ Coating

  • Silver / Gold Foiling

  • Spot UV / Ink Raising

  • Embossing / Debossing

We give a lot of finishes for cardboard boxes 5x4.5x3.5inches (100 per pack) to give a prominent look and premium feel.

Unique Add-Ons To Make Your Shipment Impossible To Forget

We offer plenty of add-ons for die-cut custom packaging to enhance product perceived value and create a memorable customer experience. Some of the add-ons are as follows:

  • Die-Cut Window

  • Custom Inserts

  • Bespoke Dividers

  • Magnetic Closure

Go Green with Sustainable Practices

We offer plenty of environment friendly options for these boxes to reduce environmental impact and green branding. Have a look at some of the following sustainable options:

  • Responsibly Sourced Materials

  • Water-Based Coatings

  • Soya-Based Inks

  • Biodegradable Laminations

Ensure Full Protection During Shipping

We provide a diverse array of packaging solutions to protect the packed items from all the external elements. Here are some of the most popular options:

  • Protective coatings for moisture resistance.

  • Perfect size for a professional fit.

  • Bespoke inserts for additional safety.

Why Choose Us?

We are best known for manufacturing high-quality packaging solutions to meet your product and brand needs. Have a look at some of the most useful solutions we have:

  • Premium Grade Materials

  • Modern Die-Cutting Tools

  • Professional Printing Techniques

  • State-Of-The-Art Presses

  • Skillful Packaging Staff

How To Order?

Join hands with us to take your packaging game to a whole new level. You are just a single click away. So, what are you waiting for? Order custom-made die cut mailer boxes in bulk and get an instant quote.

Type Specifications
Dimensions All Custom Sizes & Shapes
Quantities No Minimum Order Required
Paper Stock 10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock
Printing No Printing, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors
Finishing Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV, Spot UV, Embossing, Foiling
Included Options Die Cutting, Gluing, Scored, Perforation
Additional Options Eco-Friendly, Recycled Boxes, Biodegradable
Proof Flat View, 3D Mock-up, Physical Sampling (On request)
Turnaround 4 - 8 Business Days, RUSH
Shipping FLAT

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Frequently asked questions

What is a die cut mailer box?

A die cut mailer box is a packaging box where every edge, flap, and fold is cut using precision die-cutting tools to achieve an exact shape and product fit that standard boxes cannot deliver.

Can I print my logo and design on the mailer boxes?

Of course! We offer full customisation options. You can print your logo, tagline, and colours on these boxes to create a memorable brand identity.

Can I get a window cut-out on these boxes?

Yes. Window cut-outs are one of our most popular add-ons. They allow customers to see the product inside before opening the box, which is particularly effective for cosmetics, food, and retail packaging.

Are mailer boxes strong enough for shipping?

Of course! Our boxes are made from high-quality materials to withstand the rigours of shipping.

What are custom mailer boxes used for?

Our boxes are commonly used for gift sets, subscription boxes, clothing, cosmetics, and promotional items with ideal protection and presentation.