Monday - Friday: 9:00 AM - 6:00 PM
Instant Custom Packaging UK
Request a Quote

Corrugated Mailer Boxes

4.7 (10 Reviews)
Corrugated mailer boxes are made from corrugated materials with a fluted layer that absorbs shock and holds the products firm under stacking pressure. These boxes keep your products safe from all the external elements. They represent your brand and become highly presentable at every stage. Looking for a competent packaging supplier? Instant Custom Packaging UK has all the skills to customise these boxes tailored to your needs through our customisable packaging solutions. We use corrugated material to make these boxes to protect products and ensure an upscale presentation. We use modern die-cutting machines to die-cut these boxes in any size to ensure perfect product fit. We use CMYK printing techniques to print corrugated box mailers​ with branding elements to turn every delivery into a branded touchpoint. We use advanced presses to apply premium finishes on these boxes to give every shipment a professional look. So, what are you waiting for? Order custom corrugated mailer packaging wholesale!

Thank You!

Your quote request has been successfully submitted. We will get back to you with a detailed quotation shortly.

Customize & Get Your Free Quote

Your Contact Information

Premium Quality

High-grade materials & craftsmanship

Fast Delivery

Quick turnaround times

Quality Guarantee

100% satisfaction promise

Custom Solutions

Tailored to your needs

Easy Ordering Process

From design to production, we ensure timely delivery of custom packaging

Fill Out the Quote Form

Initiate your order from product specifications, including right dimensions, digital design, and other options.

Receive Your Personalized Quote

We will analyze your information and understand your needs to provide the best packaging solutions.

Fine-Tune Your Design

Submit pre design artwork or contact our design team for review or to design a unique template.

Production in Action

To ensure the smooth products, our expert quality assurance staff carefully inspect each box.

Fast & Reliable Delivery

Get your promised order with full tracking updates and utmost safety for complete peace of mind.

SBS C1S

SBS C1S

Top-grade material that is best to print fine quality results, available with one-side premium coating.

SBS C2S

SBS C2S

With its both side coatings, C2S is considered the high-quality material for both side printing and premium finishes.

Kraft Card

Kraft Card

Pulp based rustic kraft available in white, black, and brown color and coated on both sides.

Textured Card

Textured Card

Textured paperboard is premium quality stock for wrapping rigid boxes of high-end items and gifts.

Aqueous

Aqueous

Transparent, fine, and eco-friendly coating for quick printing results and elegance.

UV Coating

UV Coating

Along with shiny texture and excellent durability, UV coatings dry fast and provide durability.

Varnish

Varnish

Available in both matte and gloss shine, varnish ensures clarity, protection, and clarity.

Gloss

Gloss

Excellent option for premium and glossy finish for a more sophisticated and luxurious touch.

Matte

Matte

Cool, smooth, and non-reflective coating options for graceful presentation of products.

Soft-touch

Soft-touch

Enhance the tactile experience with soft and premium velvety touch for high-end items and gifts.

Foiling

Foiling

Bestow gold, silver, and holographic foiling touch to logo and specific area.

Embossing

Embossing

Build raised design on the surface of material for tactile experience.

Debossing

Debossing

Produce a depressed logo and specialized design for a graceful view.

Spot UV

Spot UV

Create the contrast between print areas and make the logo shiny and prominent.

Blind UV

Blind UV

Produces a delicate textured UV finish with a matte final touch.

PVC Window Patching

PVC Window Patching

Provide the sneak peek of inside items and add the next level beauty.

Offset Print

Offset Print

Affordable and right to produce bulk packaging with high-resolution printing by plates and rubber blankets.

Digital Print

Digital Print

Transfer digital images directly by the computer and digital devices to materials at low cost for short runs.

UV Print

UV Print

Instantly cure and dry by ultraviolet light, producing HD printing on various stocks.

Screen Print

Screen Print

By pushing inks through a mesh screen, screen printing transfers stenciled design for durable and vibrant printing.

CMYK

CMYK

A subtractive color model for a vast range of color printing with Cyan, Magenta, Yellow, and Black.

Pantone

Pantone

PMS (Pantone Matching System) reproduces specific color printing on various materials.

Soy Ink

Soy Ink

Eco-friendly, vegetable-based inks that make paper easy to recycle.

UV Ink

UV Ink

Inks that cure instantly for durable printing on various materials.

What Are Corrugated Mailer Boxes?

Corrugated mailer boxes are the self-locking shipping containers built from fluted corrugated board to offer exceptional strength. The inner fluted layer acts as a natural shock absorber, protecting the packed contents from impact, compression, and rough handling throughout the whole journey. They are widely used for e-commerce items, food contents, beverage products, cosmetics goods, electronics, and subscription orders.

Avail The Benefits Of Customised Corrugated Mailer Boxes

Want an affordable and effective way to ship and mail products? Custom corrugated mailer boxes are amazingly designed to ship the packed items and keep your products intact throughout the whole mailing process. Want to know other measurable values? Take a look at some of the following benefits:

  • Make every delivery look professional before opening the package.

  • Make your brand instantly identifiable across every touchpoint.

  • Create a positive first impression that customers associate with quality and reliability.

  • Give a unique unboxing experience, encouraging social media sharing.

  • Perfect for e-commerce orders, retail products, beverage deliveries, cosmetics, electronics, subscription items, and more.

Several Industries That Use Corrugated Mailer Packaging

There are various industries that use these boxes to meet all their shipping and product needs. Check out some of the following industries:

  • E-Commerce Industry

  • Food Chains

  • Cosmetic Brands

  • Electronic Businesses

  • Subscription Brands

  • Much More

How Do We Design?

Instant Custom Packaging UK gives you full freedom to customise these boxes as per your needs with full customisation freedom.

 

 

Corrugated Materials For Corrugated Cardboard Mailer Box​

Choose corrugated materials for these boxes to protect your products while improving premium look and feel. Here are some of the other materials:

  • SBS Paperboard

  • Recyclable Kraft

Make Your Shipments Intact During Shipping

Pick corrugated material with the fluted inner layer that absorbs shock, resists stacking pressure, and keep your shipments intact throughout the full transit journey. Such material is used to reduce product damage and lowers product return.

  • 1/16" E-Flute corrugated cardboard suitable for fragile items such as glass and ceramics.

  • 1/8" B-flute corrugated cardboard ideal for heavy items such as beverage bottles, canned goods, and small electronics.

Reliable Sizes For Every Shipment Type

Size is an ideal pick when it comes to packing products. Therefore, pick an ideal size for custom mailer boxes to fit every product without any movement. Here are some of the sizes:

  • 6 x 4 x 2

  • 10 x 8 x 4

  • 12 x 9 x 4

  • 16 x 12 x 6

Are you looking for custom sizes? Fret not! Select custom size for these boxes to meet your specific needs. What is your job? Just share the required sizes and we will craft these boxes accordingly.

Maximise Structural Efficiency With Versatile Layouts

Opt for the right layout for customized corrugated mailer boxes​ to improve packing speed, product integrity, and unboxing experience. Here are some of the layouts:

  • Choose the most suitable shape for custom corrugated mailer boxes to make your brand and shipment instantly recognisable across the courier network.

  • Select the right style for these boxes to improve the experience of the recipients, increasing word-of-mouth marketing.

High Quality Printing To Keep Your Brand Visible

Pick an ideal printing option for printing corrugated mailer boxes​ with logos, illustrations, and other elements to represent your brand across every unit you send. Here are some printing options:

  • Digital Printing: Perfect for small batches.

  • Offset Printing: Ideal for larger volumes.

  • Flexographic Printing: Best for fast production.

  • 1 To 4 Colour Printing: Perfect for maximum brand experience.

  • Inside / Outside Or Both Side Printing: Ideal for unforgettable unboxing.

Get The Right Colouring & Branding

Branding is everything. Therefore, choose the right colour scheme for custom boxes UK made from corrugated material to match with your brand vision and product needs. Take a look at some of the following options:

  • CMYK Colour Scheme

  • PMS Colour Scheme

Premium Finishes For A Professional Outlook

Select superb finishing option for custom printed corrugated mailer boxes to make your shipment look premium. Discover some of the finishes:

  • Matte / Gloss AQ Coating

  • Silver / Gold Foiling

  • Spot UV / Ink Raising

  • Embossing / Debossing

Unique Add-Ons To Improve Experience Of Every Delivery

Opt for practical add-ons for black corrugated mailer boxes​ to protect your products and improve the customer experience. Some of the add-ons are given below:

  • Die-Cut Window

  • Custom Inserts

  • Bespoke Dividers

  • Magnetic Closure

Eco-Friendly Packaging Solutions For Corrugated Mailer Packaging Wholesale

Opt for the most sustainable packaging solutions for mailer boxes with inserts to make the planet safe while maintaining overall appeal. Pick eco-friendly packaging material to save the planet. Choose soya-based inks for these boxes to reduce your environmental footprint.

Select water-based coatings for these boxes to promote your sustainable practices. Want more? Avail chemical-free laminations for these boxes to promote your green branding.

Why Choose Instant Custom Packaging UK?

We always offer high-quality custom corrugated mailer boxes Wholesale to meet all your needs and requirements through customisable packaging solutions. Take a look at some of the following solutions we have:

  • High Quality Materials

  • Modern Die Cutting Tools

  • Advanced Printing

  • Professional Presses

  • Expert Packaging Staff

  • Years Of Experience

  • In-House Operations

Get In Touch with Us

Shake hands with us as your packaging partner to step up your packaging game to a whole new level. You are just a single click away. So, what are you waiting for? Order custom-made corrugated mailer boxes in bulk and get an instant quote.

Type Specifications
Dimensions All Custom Sizes & Shapes
Quantities No Minimum Order Required
Paper Stock 10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock
Printing No Printing, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors
Finishing Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV, Spot UV, Embossing, Foiling
Included Options Die Cutting, Gluing, Scored, Perforation
Additional Options Eco-Friendly, Recycled Boxes, Biodegradable
Proof Flat View, 3D Mock-up, Physical Sampling (On request)

Customer Stories

Hear what our clients have to say

Leave a Review

Related Products

You might also be interested in

Frequently asked questions

Are custom corrugated mailer boxes strong enough for shipping?

Absolutely! Corrugated board's fluted inner layer absorbs impact and resists stacking pressure, making it perfect for courier and shipping.

What is the difference between corrugated and cardboard mailer boxes?

Cardboard is a single solid layer. Corrugated board has a fluted layer sandwiched between two flat liners, giving it significantly greater strength, cushioning, and crush resistance for transit.

Can I print my logo on these boxes?

Of course! We print your brand logo, colours, and artwork on these boxes to extend your brand exposure to the next level.

Do you offer custom sizes?

We offer custom sizes for these boxes to meet your unique needs. Share the required dimensions and we will craft these boxes according to your exact specifications.

How much do custom corrugated mailer boxes cost?

The price depends on size, material, print specification, and quantity of the packaging. However, bulk orders reduce the unit cost significantly.

Call us: +44-7577-327201
Chat with us on WhatsApp