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Custom Mailer Boxes with Inserts

4.7 (10 Reviews)
Custom mailer boxes with inserts keep your packed items firmly in place. They protect them from all the external elements. These boxes become a visual extension of your brand at every stage. You can use these boxes for cosmetics, skincare sets, subscription kits, and fragile accessories. Looking for a trustworthy packaging supplier in the UK? Instant Custom Packaging UK is here to help you manufacture these boxes according to your specifications with full customisation freedom. Choose durable material for these boxes to keep your parcels intact and premium. Pick an ideal layout for these boxes in any layout to set apart your shipment from others. Opt for printing options for printing these boxes with anything for a premium brand experience. Select chic finishing options for these boxes to have a superlative product appearance. So, what are you waiting for? Order custom mailer boxes with inserts cheap and get an instant quote!

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Premium Quality

High-grade materials & craftsmanship

Fast Delivery

Quick turnaround times

Quality Guarantee

100% satisfaction promise

Custom Solutions

Tailored to your needs

Easy Ordering Process

From design to production, we ensure timely delivery of custom packaging

Fill Out the Quote Form

Initiate your order from product specifications, including right dimensions, digital design, and other options.

Receive Your Personalized Quote

We will analyze your information and understand your needs to provide the best packaging solutions.

Fine-Tune Your Design

Submit pre design artwork or contact our design team for review or to design a unique template.

Production in Action

To ensure the smooth products, our expert quality assurance staff carefully inspect each box.

Fast & Reliable Delivery

Get your promised order with full tracking updates and utmost safety for complete peace of mind.

SBS C1S

SBS C1S

Top-grade material that is best to print fine quality results, available with one-side premium coating.

SBS C2S

SBS C2S

With its both side coatings, C2S is considered the high-quality material for both side printing and premium finishes.

Kraft Card

Kraft Card

Pulp based rustic kraft available in white, black, and brown color and coated on both sides.

Textured Card

Textured Card

Textured paperboard is premium quality stock for wrapping rigid boxes of high-end items and gifts.

Aqueous

Aqueous

Transparent, fine, and eco-friendly coating for quick printing results and elegance.

UV Coating

UV Coating

Along with shiny texture and excellent durability, UV coatings dry fast and provide durability.

Varnish

Varnish

Available in both matte and gloss shine, varnish ensures clarity, protection, and clarity.

Gloss

Gloss

Excellent option for premium and glossy finish for a more sophisticated and luxurious touch.

Matte

Matte

Cool, smooth, and non-reflective coating options for graceful presentation of products.

Soft-touch

Soft-touch

Enhance the tactile experience with soft and premium velvety touch for high-end items and gifts.

Foiling

Foiling

Bestow gold, silver, and holographic foiling touch to logo and specific area.

Embossing

Embossing

Build raised design on the surface of material for tactile experience.

Debossing

Debossing

Produce a depressed logo and specialized design for a graceful view.

Spot UV

Spot UV

Create the contrast between print areas and make the logo shiny and prominent.

Blind UV

Blind UV

Produces a delicate textured UV finish with a matte final touch.

PVC Window Patching

PVC Window Patching

Provide the sneak peek of inside items and add the next level beauty.

Offset Print

Offset Print

Affordable and right to produce bulk packaging with high-resolution printing by plates and rubber blankets.

Digital Print

Digital Print

Transfer digital images directly by the computer and digital devices to materials at low cost for short runs.

UV Print

UV Print

Instantly cure and dry by ultraviolet light, producing HD printing on various stocks.

Screen Print

Screen Print

By pushing inks through a mesh screen, screen printing transfers stenciled design for durable and vibrant printing.

CMYK

CMYK

A subtractive color model for a vast range of color printing with Cyan, Magenta, Yellow, and Black.

Pantone

Pantone

PMS (Pantone Matching System) reproduces specific color printing on various materials.

Soy Ink

Soy Ink

Eco-friendly, vegetable-based inks that make paper easy to recycle.

UV Ink

UV Ink

Inks that cure instantly for durable printing on various materials.

What Are Custom Mailer Boxes with Inserts?

Custom mailer boxes with inserts are designed to hold products securely in place. The inserts fitted in the packaging prevent product movement and damage. They also add a layer of presentation that customers notice instantly. You can use these boxes to present items and market your brand.

Keep Your Shipments Intact & Stylish Through Custom Mailer Boxes with Inserts

Product safety is much more important for the businesses and brand reputation. Therefore, you need a high quality packaging to guard the packed items. This is where custom mailer packaging with inserts come in.

These boxes hold every product exactly in place, creating a professional look. They carry your brand and build a cohesive brand experience that customers recognise and remember.

Take Full Advantage Of Custom Mailer Packaging with Inserts

These boxes are perfectly designed to offer a broad selection of advantages. Take a look at some of the following advantages:

  • Make your shipments highly presentable throughout the whole commute.

  • Reflect the identity of your brand at every stage of shipping.

  • Absorb the impact and prevent products from clouding with each other, reducing product damage and costly returns.

  • Give a unique unboxing experience, making customers eager to share it online.

  • Perfect for skincare items, cosmetics, serums, accessories, subscription kits, gifts, and e-commerce orders.

Industries That Use These Boxes

These boxes are widely used across a huge range of products. Have a look at some of the following industries:

  • Cosmetics

  • Subscription Brands

  • Electronics

  • Jewellery

  • Gifting

  • E-Commerce

  • Much More

Creating a custom print box UK requires immense skills. However, finding a reliable packaging manufacturer. Instant Custom Packaging UK is here to help you manufacture these boxes through our customisable packaging solutions.

High-Grade Materials For Custom Mailer Packaging with Inserts

Material quality is important. Therefore, we use premium-grade materials for these boxes to make your parcels intact and improve the overall look. Here are some of the packaging materials:

  • SBS Paperboard

  • Recyclable Kraft

  • Rigid Stock

  • Corrugated Cardboard

Perfect Sizes For Every Shipment

Size is ideal when it comes to shipping parcels. Therefore, we employ modern die-cutting tools to design mailer box with inserts in any size to pack single or multiple items of any shape and size. Here are some of the sizes:

  • 6 x 4 x 3

  • 8 x 6 x 3

  • 10 x 8 x 4

  • 12 x 10 x 4

Finding custom sizes? There is no need to worry at all. We offer custom sizes for these boxes to meet your specific needs. Just share the required dimensions and we will craft these boxes accordingly.

Be Unique with Distinct Shapes

We always make use of advanced die-cutting technology to create custom mailer box with insert​ in any shape to spark customer interest and leave a lasting impression. Some of the shapes are given below:

  • Rectangle

  • Square

  • Cube

  • Custom Shape

Suit Every Product with Popular Styles

We only rely on next-gen die-cutting machines to customise tuck top mailer boxes in any style to match every product type, brand identity, and fulfilment requirement. Here are some of the packaging styles:

  • Tuck Top

  • Tuck End

  • Auto Lock Bottom

  • Custom Style

Top Notch Printing For Maximum Brand Impact

We always employ vibrant printing techniques to print graphics, product copy, and logo mailer boxes with inserts to represent your brand across every touchpoint. Here are some printing options:

  • Digital / Offset Printing

  • Flexographic Printing

  • 1 To 4 Colour Printing

  • Inside / Outside Or Both Side Printing

Enjoy Limitless Colours To Match Your Brand

Colour consistency is vital for every brand. Therefore, we are delighted to use premium colour models to print mailer package with inserts in any colour you want to ensure brand alignment and avoid any confusion. Check out some of the most popular colouring schemes we use :

  • CMYK Colour Schemes

  • PMS Colour Schemes

Command Customers Attention with Magnificent Finishes

Attention is the new oil. Therefore, we utilise the latest presses to apply premium finishes on custom printed mailer boxes with inserts to give a professional look and feel that is hard to ignore. Discover some of the finishes we use:

  • Matte / Gloss AQ Coating

  • Silver / Gold Foiling

  • Spot UV / Ink Raising

  • Embossing / Debossing

Unique Add-Ons For Premium Product Presentation

We employ our endless customisation options to integrate unique add-ons into mailer box with foam insert​ to ensure product safety, superb presentation, and brand experience. Some of the add-on options are:

  • Die-Cut Window

  • Bespoke Dividers

  • Magnetic Closure

Popular Types Of Inserts Available

We use modern presses to die-cut these inserts for customised mailer boxes in any size, shape, and style to prevent shifting, breakage, and transit damage. Below are some of the insert types:

  • Foam Inserts

  • Cardboard Inserts

  • Corrugated Inserts

  • Moulded Pulp Inserts

  • Custom Inserts

Eco-Friendly Packaging Solutions For Custom Mailer Boxes with Inserts Wholesale​

We use environmentally friendly practices to craft eco friendly mailer boxes to not only protect your shipments but also reduce the carbon footprint. Have a look at some of the practices we use:

  • Recyclable Materials

  • Soya-Based Inks

  • Water-Based Coatings

  • Chemical Free Finishes

  • Plastic Free Laminations

Why Choose Us?

We are best known for our packaging with high standards of quality. Take a look at some of the following aspects:

  • Unparalleled Quality

  • Customisation Expertise

  • Modern Tools

  • Experts Packaging Engineers

  • Wholesale Advantage

  • Prompt Delivery

How To Order?

Join hands with us to take your packaging game to a whole new level. You are just a single click away. So, what are you waiting for? Order custom-made mailer boxes with inserts in bulk and get an instant quote.

Type Specifications
Dimensions All Custom Sizes & Shapes
Quantities No Minimum Order Required
Paper Stock 10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock
Printing No Printing, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors
Finishing Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV, Spot UV, Embossing, Foiling
Included Options Die Cutting, Gluing, Scored, Perforation
Additional Options Eco-Friendly, Recycled Boxes, Biodegradable
Proof Flat View, 3D Mock-up, Physical Sampling (On request)

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Frequently asked questions

What are inserts made from?

Inserts are made from cardboard, foam, or moulded pulp, depending on the weight and fragility of your product.

Can I get inserts made for irregularly shaped products?

Of course! We manufacture fully custom inserts cut to the exact shape of your product.

Do inserts come included with the mailer box or are they ordered separately?

Both options are available. You can order the box and insert together as a complete solution or order inserts separately to fit an existing box.

Will inserts slow down my packing process?

No. Our inserts are designed for quick, easy placement, making packing faster and more consistent.

What is the minimum order quantity for custom mailer boxes with inserts?

MOQs vary depending on box size, insert specification, and print requirements. Contact our team for a tailored quote and we will advise the most cost-effective option for your order volume.

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